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  Digital Catalogue for Technology and Products Development


   Technology and Product Development

    Basic Information

Technology developed: Repair and Refurbishment of Pressure Die Casting Components Using Laser Cladding (TP19761175494)
Category: Technology Service/Know how
Details of Inventor(s):
Inventor Institution/Organization/Company Department Designation
Dr. Ravi Bathe International Advanced Research Centre for Powder Metallurgy and New Materials Centre for Laser Processing of Materials Scientist F
Technical Application Area: Manufacturing
If 'Other', please specify:
Please give more details of new technical application area:
Enhancing service life by surface treatment and recovering component after post damage could have significant economic benefits. Die tool costs 10 percent of cast part. Repair and refurbishment are increasingly common practices, seeking to maximize unit lifetime, availability and profitability. During hot forming of aluminium alloys, dies made up of hot work tool steels get exposed to severe operating conditions that cause significant thermal and mechanical fatigue, high pressure and high hot erosion from flowing molten alloy and result into surface damages like heat checks, erosion and chemical attack in prime locations, limiting or diminishing the service life of the tools. Laser cladding has been successfully used to repair the damaged dies and put to re-use.
Organization(s):
International Advanced Research Centre for Powder Metallurgy and New Materials (ARCI) Hyderabad
Affiliated Ministry: DST, Govt. of India
Type of technology development: Indigenous
Does the technology help in replacing any import items currently
procured from outside India?
Yes
Does the technology have export potential? Yes
Category of Technology developed: Immediate Deployment
Stage of Development: Field Test
Please describe in detail including the TRL Level:
Technology Status: Successfully completed testing of repaired PDC tools on real-time conditions (Case study) TRL Level: 8 - Reassessing feasibility (IP, competition technology, commercial)

    Abstract:

Applications: Pressure die casting tools High temperature extrusion tools Hot forging tools Hot forming and punching tools TP19761175494-app.pdf
Advantages: Repair is possible without preheating of the components/tools Low heat input to the component, so less damage Narrow soft zone created with relatively high hardness Fully automated and repeatable Precise deposition and less post processing TP19761175494-adv.pdf

    Technology Inputs:

Imported Equipment/Spare Parts:
Equipment/Spare Parts Year ITC-HS Code
NA
Indigenous Equipment/Spare Parts:
Equipment/Spare Parts Year ITC-HS Code
NA
Imported Raw Materials:
Raw Materials Year ITC-HS Code
NA
Indigenous Raw Materials:
Raw Materials Year ITC-HS Code
NA
Existing R&D Facilities used:
Facilities Year ITC-HS Code
NA

   Patents & Publications:

Patents:
Filed Patents (No.) Granted Patents (No.) Year
0 0 NA
Publications:
Submitted (No.) Published (No.) Year
0 0 NA

    Commercialization Potential:

Who are the Potential Licensees? Pressure Die Casting manufacturers
What commercially available products address
the same problem?
Company Product Problem Addressed
Would you like to develop this invention further with
corporate research support?
Yes
Would you be interested in participating in cluster based
programs for commercialization research or business
planning for your invention?
Yes
      Submitted by: Arun Seetharaman Date of Submission: 13-8-2020



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