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  Digital Catalogue for Technology and Products Development


   Technology and Product Development

    Basic Information

Technology developed: automated 200T mobile roof support system SAGES for Safe, Productive and Economic extraction of lock (TP19764254533)
Category: 1
Details of Inventor(s):
Inventor Institution/Organization/Company Department Designation
Prof. U. K. Singh & Prof. Dheeraj Kumar IIT (ISM) Dhanbad Mining Engineering Professor
Technical Application Area: Other
If 'Other', please specify:
Mining
Please give more details of new technical application area:
Coal Mining Industry
Organization(s):
Indian Institute of Technology (Indian School of Mines) Dhanbad
Affiliated Ministry: MHRD, Govt. of India
Type of technology development: Indigenous
Does the technology help in replacing any import items currently
procured from outside India?
Yes
Does the technology have export potential? Yes
Category of Technology developed: Immediate Deployment
Stage of Development: Commercialized
Please describe in detail including the TRL Level:
IIT(ISM) in collaboration with Jaya Bharat Equipment Pvt. Ltd (JBEPL)., Hyderabad has made a breakthrough in mining technology innovation by designing and developing Self-Advancing (Mobile) Goaf Edge Supports (SAGES) under the Make in India flagship programme of Govt. of India. The project was funded by the Ministry of Coal. A team headed by Prof. U. K. Singh (Project Leader) Prof. Dheeraj Kumar (Co-Principal Investigator), Deptt of Mining Engg., IIT (ISM) Dhanbad and Mr. N. V. N. Reddy, Managing Director, JBEPL have designed and developed a light weighted, medium duty 2X200t capacity SAGES with remote radio controlled and digital display system. This indigenous state-of-the-art machine can be used as a smart breaker line support system for safe extraction of locked coal in standing pillars (depillaring) in underground coal mines through effective roof control and proper support design. After the successful field trial of SAGES at RK7, mines of Singareni Collieries Companies Limited (SCCL) the Directorate General of Mines Safety (DGMS) has approved for the full scale deployment in underground coal mines. Currently, mining operations are being carried out efficiently with this machine in RK7 mines of SCCL. By embracing SAGES-enabled operations, the Indian mining industry can improve its productivity significantly by improving the % extraction of locked pillars and reduce ground failure fatalities and injuries in the mines. This technology is economic, eco-friendly and more safe, and therefore, it can be game-changing for Indian mining industry, if deployed at scale. Experts of the field believe that SAGES will definitely mark a significant shift in the way mining works. The above technology is presently developed at TRL 9 and ready for deployment. The Industry collaborator, JBEPL is waiting for the orders from Coal Companies. Manufacturing in bulk can be made at JBEPL Workshop in Hyderabad.

    Abstract:

Applications: This indigenous state of the art machine can be used as a smart breaker line support system for safe extraction of locked coal in standing pillars (depillaring) in underground coal mines through effective roof control and proper support design The system can be used as Breaker-line support systems as well The Machine can also be used as Gate Road Support system in Longwall
Advantages: Keeps support personnel away from active mining areas. Withdrawal and setting of the SAGES are done from a remote place up to 30m from the active mining area. Overall cost of the existing support will be less with SAGES. Provides active roof support ensuring more Safety. Persons can work more confidently under the coverage of huge support capacity of the SAGES. Increase in percentage of coal extraction from coal pillars facilitates regular caving of the roof strata. Eliminates the need for installation of separate strata monitoring and warning indicators at coal faces as they are in-built in SAGES.

    Technology Inputs:

Imported Equipment/Spare Parts:
Equipment/Spare Parts Year ITC-HS Code
NA
Indigenous Equipment/Spare Parts:
Equipment/Spare Parts Year ITC-HS Code
NA
Imported Raw Materials:
Raw Materials Year ITC-HS Code
NA
Indigenous Raw Materials:
Raw Materials Year ITC-HS Code
NA
Existing R&D Facilities used:
Facilities Year ITC-HS Code
NA

    R&D Investment:

R&D investment (Rs. in Lakhs):                    
Indian Source (Rs.) Foreign Source (Rs.) Year
195 0 2014-15

   Patents & Publications:

Patents:
Filed Patents (No.) Granted Patents (No.) Year
0 244784 2006-07
Publications:
Submitted (No.) Published (No.) Year
0 0 NA

    Commercialization Potential:

Who are the Potential Licensees? Shri N.V.N. Reddy Director, Jay Bharat Equipment Pvt. Ltd. (JBEPL), Hyderabad M: 9348337989
What commercially available products address
the same problem?
Company Product Problem Addressed
Would you like to develop this invention further with
corporate research support?
Yes
Would you be interested in participating in cluster based
programs for commercialization research or business
planning for your invention?
Yes
      Submitted by: Sagar Pal Date of Submission: 3-8-2020



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