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  Digital Catalogue for Technology and Products Development


   Technology and Product Development

    Basic Information

Technology developed: Nano Fillers Reinforced Polymer Composites Wrap To Repair Corroded Steel Pipelines (TP19766932043)
Category: Product(Hardware/Material/Software)
Details of Inventor(s):
Inventor Institution/Organization/Company Department Designation
Dr. Mihir Kumar Pandit Indian Institute of Technology Bhubaneswar Mechanical Sciences Associate Professor
Dr. Arun Kumar Pradhan Indian Institute of Technology Bhubaneswar Mechanical Sciences Associate Professor
Mr. Vishwas Chandra Khan Indian Institute of Technology Bhubaneswar Mechanical Sciences Student
Mr. Aditya Gupta Indian Institute of Technology Bhubaneswar Mechanical Sciences Student
Mr. Tushar Gautam Indian Institute of Technology Bhubaneswar Mechanical Sciences Student
Mr. Vikas Sharma BS Indian Institute of Technology Bhubaneswar Mechanical Sciences Student
Mr. Niteesh Kumar Indian Institute of Technology Bhubaneswar Mechanical Sciences Student
Technical Application Area: Other
If 'Other', please specify:
Composite Material
Please give more details of new technical application area:
In situ composite wrap repair solution for damaged pipeline on the platform of its patent registered technology titled NANO FILLERS REINFORCED POLYMER COMPOSITES WRAP TO REPAIR DAMAGED STEEL PIPELINES. The technology has been further validated for Proof of Concept and developed into Industrially useful end-to-end solution as well as product portfolio under the strict supervision of IOCL Research and Development team as a part of IOCL Start-Up program. The technology has been validated on the standard of ASME PCC2 and ISO 24817 through 600+ experiments and found compliant to the above-mentioned standards. Vasitars also applied the solution using different product portfolios in field scenarios at IOCL Refineries (Mathura, Panipat, Vadodara, Barauni, CPCL – Chennai) and Cross-Country Pipeline (Ambala Pump Station Jurisdiction). The solution is found compatible to all the environment factors of Oil and Gas Pipeline industry like UV, Hot Wet (70 deg C , 85 percentage RH), Steam Autoclave, Acid, Alkaline, Diesel Fuel and Crude Oil. The solution has sustained pressure cycling loading of over 10,000 cycle with pressure variation of 20 Bar to 80 Bar with no significant degradation in performance giving projected life term of 20 Years as per ASME PCC2 standard.
Organization(s):
Indian Institute of Technology (IIT) Bhubaneswar
Affiliated Ministry: Ministry of Education
Type of technology development: Indigenous
Does the technology help in replacing any import items currently
procured from outside India?
Yes
Does the technology have export potential? Yes
Category of Technology developed: Immediate Deployment
Stage of Development: Commercialized
Please describe in detail including the TRL Level:
TRL 9: Full Commercial application: Technology available for consumers

    Abstract:

Applications: 1.Repair and Maintenance services of oil,gas,water pipelines 2.Useful in sectors such as refineries, oil terminals, oil exploration, Steel, power plants, chemical, fertilizer etc. 3.Total market size of 2000 crore per annum. 4.Water supply systems of States 5.Marine ships and industries where corrosion is problem.
Advantages: 1.Cost effective methodology. 2.ZERO maintenance required. 3.Longevity of the pipelines increased up to 15 years. 4.Enhanced interfacial bonding strength. 5.Wide range of defects and localized repair can be carried out. 6.ZERO downtime, i.e. IN-SITU operations. 7.No ancillary pre-repair cost. 8.Quick and Easy to install. 9.ISO 24817 and ASME PCC-2 compliant technology. 10.End to End operations. 11.Automated repair technology.

    Technology Inputs:

Imported Equipment/Spare Parts:
Equipment/Spare Parts Year ITC-HS Code
NA
Indigenous Equipment/Spare Parts:
Equipment/Spare Parts Year ITC-HS Code
NA
Imported Raw Materials:
Raw Materials Year ITC-HS Code
NA
Indigenous Raw Materials:
Raw Materials Year ITC-HS Code
NA
Existing R&D Facilities used:
Facilities Year ITC-HS Code
In campus facilities of DIC NA

    R&D Investment:

R&D investment (Rs. in Lakhs):                    
Indian Source (Rs.) Foreign Source (Rs.) Year
1 0 NA

   Patents & Publications:

Patents:
Filed Patents (No.) Granted Patents (No.) Year
1 0 2016-17
Publications:
Submitted (No.) Published (No.) Year
0 0 NA

    Commercialization Potential:

Who are the Potential Licensees?
What commercially available products address
the same problem?
Company Product Problem Addressed
Would you like to develop this invention further with
corporate research support?
Yes
Would you be interested in participating in cluster based
programs for commercialization research or business
planning for your invention?
Yes
      Submitted by: S N Panigrahi Date of Submission: 10-8-2020



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