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   Technology and Product Development

    Basic Information

Technology developed: Feed Block Making Machine (TP19767823381)
Category: Product(Hardware/Material/Software)
Details of Inventor(s):
Inventor Institution/Organization/Company Department Designation
Putan Singh ICAR-IVRI, Izatnagar Animal Nutrition Division Principal Scientist
Ashok Kumar Verma ICAR-IVRI, Izatnagar Animal Nutrition Division Principal Scientist
Er Sant Saran Tripathi ICAR-IVRI, Izatnagar Feed Technology Unit Chief Technical Officer
Technical Application Area: Agricultural
If 'Other', please specify:
Please give more details of new technical application area:
A very simple machine i.e. Hand operated for making UMMBs has been conceptualized and developed by ICAR IVRI. The principle of class II lever has been used for multiplying human efforts. This machine is about 6 times more efficient than the crude manual method in vogue i.e. using wooden mould and pressing directly by labour own weight, for making UMMB. The machine has robust frame with four legs and a main body made of rectangular Hallow MS pipes. The Die is made of heavy duty 3mm MS Flat, where approximately 250x140x80mm size finished UMMBs are made having compaction ratio of 3 is to 1. A safety device in the form of helical spring has also been provided to control the degree of compactness, and also to safeguard Die plates from distortion due to possible extra force applied inadvertently beyond due requirement. In order to mitigate the deficiency of nutrients in ruminant diets to greater extent for bringing improvements in the production and reproduction performance of ruminants a complex of urea, cane molasses, minerals and vitamins in shape of blocks Urea Molasses Mineral Blocks UMMB have been developed through the application of a novel cold process compacting technology. These UMMBs are prepared efficiently by Feed Block Making Machine.
Organization(s):
ICAR Indian Veterinary Research Institute (IVRI) Izatnagar Bareilly
Affiliated Ministry: Institution Funding (Self Supported)
Type of technology development: Indigenous
Does the technology help in replacing any import items currently
procured from outside India?
No
Does the technology have export potential? No
Category of Technology developed: Immediate Deployment
Stage of Development: Commercialized
Please describe in detail including the TRL Level:
Technology assigned to Agrinnovate India Ltd. New Delhi, for technology transfer or commercialization.

    Abstract:

Applications: For preparing UMMB a compression force is required, which was produced by a simple class II lever arrangements, suitably used in this machine. The Die consists of two parts namely female Die i.e. Box and Male Die (Load Plate). The female box Die measuring 250x150x150mm is opened at top side for material loading and has arrangement for opening or closing at the bottom side for compaction of the raw materials and discharge of finished UMMBs. The lever arm (1350mm long) is hinged at one end and effort is applied at the other extreme end. The load point has been kept 240mm away from the hinge end. The force is applied through male Die fitted (hinged) with lever arm at a distance of 240mm from hinged end. The safety spring is located on the main frame between the load point and effort point at a distance of 665mm from the hinged end. The position of the spring can be adjusted and there by degree of compactness of the finished product is regulated. The spring acts as an indicator for application of optimum human efforts and also as a shock absorber. The raw material (2.5kg) is filled in the female Die box from the top open end side while bottom end is made closed with the help of heavy duty replaceable bottom plate of the female Die. Now this mixture is compressed with the help of male Die hinged in the lever arm by applying human efforts at the far end of the lever arm till it touches the safety spring. At this point the mixture is said to be compressed up to desired degree and block is formed. Now the female Die is opened from the bottom by removing bottom plate, lever arm is further pushed down ward such that safety spring is also compressed slightly and prepared UMMB is pushed further down wards such that it comes out of the female Die Chamber and placed above the retainer plate kept further below. The prepared UMMB are removed from the machine for drying or conditioning, packing, labeling and marketing and next cycle of operation commences again.
Advantages: Easy to handle at village level, This machine is about 6 times more efficient than the crude manual method in vogue, No Electricity is required, A safety device in the form of helical spring has also been provided to control the degree of compactness,

    Technology Inputs:

Imported Equipment/Spare Parts:
Equipment/Spare Parts Year ITC-HS Code
NA
Indigenous Equipment/Spare Parts:
Equipment/Spare Parts Year ITC-HS Code
NA
Imported Raw Materials:
Raw Materials Year ITC-HS Code
NA
Indigenous Raw Materials:
Raw Materials Year ITC-HS Code
NA
Existing R&D Facilities used:
Facilities Year ITC-HS Code
NA

   Patents & Publications:

Patents:
Filed Patents (No.) Granted Patents (No.) Year
1 1 NA
Publications:
Submitted (No.) Published (No.) Year
0 0 NA

    Commercialization Potential:

Who are the Potential Licensees? Indigenous Fabricators Already commercialized and technology sold to : B.S. Enterprises, 192, Jasoli, Bareilly on Feb. 03, 2016
What commercially available products address
the same problem?
Company Product Problem Addressed
Would you like to develop this invention further with
corporate research support?
No
Would you be interested in participating in cluster based
programs for commercialization research or business
planning for your invention?
Yes
      Submitted by: The Director Date of Submission: 19-8-2020



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